Customer case studies

Client Site Visit & assessment CEPAC

By WWW.KLEENOIL.CO.UK

CUSTOMER DETAIL

INSPECTION PROCESS

CEPAC ROTHERHAM

Reports have pinpointed main characteristics of :

Visual install inspection – photographed

INITIAL REASON FOR KLEENOIL INTERMEDIATE SITE VISIT Following initial installation of 25 x KLEENOIL HDU9778KU50 Hydraulic systems – it was reported that some may be inefficient or inoperative - KLEENOIL requested that we be able to visit – inspect – filter change – sample and report to enable rectification of any inconsistencies

•

Environment

•

Operating pressure

•

Visual oil condition

•

• Further comment And we have identified each report as Good Caution Needs attention

REPORT COMMENTS BUNDLE BREAKER

• KLEENOIL Filtration cartridge changed, and oil sample taken for independent laboratory analysis

• KLEENOIL have done several rectifications on previous visits to ensure unit working. We suspect the unit is being turned off in operation. Unit was reset and left running with no issues. • We would suggest to do a full hydraulic system pressure test on next visit to establish possible issues

• Attending – Jonathan Brough - Kleenoil

REPORT COMMENTS ACUSTACK 1 AND 2

• KLEENOIL Filtration cartridge changed, and oil sample taken for independent laboratory analysis

• Both units operating well in a hot but clean environment.

Units running at 3.5bar – good

•

Oil visually good

•

No leaks

•

• Attending – Jonathan Brough - Kleenoil

REPORT COMMENTS LPD 1

• KLEENOIL Filtration cartridge changed, and oil sample taken for independent laboratory analysis

• Unit operating well in a moist air environment.

Units running at 3.1bar – good

•

Oil visually clean and cold

•

No leaks or problems reported

•

• Attending – Jonathan Brough - Kleenoil

REPORT COMMENTS BALER 1, 2 AND 3

• KLEENOIL Filtration cartridge changed, and oil sample taken for independent laboratory analysis

• All 3 Units running off the same feed.

Units running at 2.9bar – good

•

Oil visually good in all 3 units

•

No leaks or problems reported

•

All areas are very dusty and hot

•

• Kleenoil filters are entrapping large dust particles as per illustration

• Attending – Jonathan Brough - Kleenoil

REPORT COMMENTS FILTER PRESS

• KLEENOIL Filtration cartridge changed, and oil sample taken for independent laboratory analysis

• The filter press has intermittent use and was not operating on visit

Could not test pressure as off

•

Oil visually clean

•

• Appears to have good feed and no leaks or problems have been reported

• Operating in a cold damp environment

• Attending – Jonathan Brough - Kleenoil

REPORT COMMENTS PALMASTER 1 and 2

• KLEENOIL Filtration cartridge changed, and oil sample taken for independent laboratory analysis

Both units operating well

•

Units running at 3.5bar – good

•

Oil visually good

•

Environment warm and dry

•

No leaks or problems reported

•

• Attending – Jonathan Brough - Kleenoil

REPORT COMMENTS PREFEEDERS 1 TO 5

• KLEENOIL Filtration cartridge changed, and oil sample taken for independent laboratory analysis

• All are stand alone hydraulic units with the same feed point

• Units running between 3.1 and 3.5 bar – good

All Oil samples appear very clean

•

Oil is running hot

•

• No leaks or problems to report and filter cartridges look well used

• Attending – Jonathan Brough - Kleenoil

REPORT COMMENTS Corrugators 11, 9, 8, 6 and 5

• KLEENOIL Filtration cartridge changed, and oil sample taken for independent laboratory analysis

• All units are mounted identically with the same feed point

• All Units running 3.6 bar when paper is rolling – good

All Oil samples visually good

•

Environment dry and clean

•

• No leaks or problems to report – filters have not been changed since initial installation.

• Attending – Jonathan Brough - Kleenoil

REPORT COMMENTS CORRUGATOR 1

• KLEENOIL Filtration cartridge changed, and oil sample taken for independent laboratory analysis

• Unit operating well with good feed point

Units running at 3.4bar – good

•

Oil visually good

•

Environment clean

•

No leaks or problems reported

•

• Attending – Jonathan Brough - Kleenoil

REPORT COMMENTS CORRUGATOR 2

• KLEENOIL Filtration cartridge changed, and oil sample taken for independent laboratory analysis

Unit has weak feed

•

• KLEENOIL to move install Friday 19 th June and update report then

• Attending – Jonathan Brough - Kleenoil

REPORT COMMENTS CORRUGATOR 7

• KLEENOIL Filtration cartridge changed, and oil sample taken for independent laboratory analysis

• Unit has weak feed of 0.6 bar – appears to be a faulty flow valve

• KLEENOIL to change flow control valve Friday 19 th June and update report then

• Attending – Jonathan Brough - Kleenoil

REPORT COMMENTS CORRUGATOR 4 - OVEN

• KLEENOIL Filtration cartridge changed, and oil sample taken for independent laboratory analysis

• KLEENOIL have previously reported / advised that it would be good to completely change the oil on this machine – as it does run hot and consequently oil looks ‘burnt’.

Units running well at 1.5bar – good

•

Oil visually dark

•

Environment hot

•

No leaks reported

•

• Attending – Jonathan Brough - Kleenoil

REPORT COMMENTS CORRUGATOR 10

• KLEENOIL Filtration cartridge changed, and oil sample taken for independent laboratory analysis

• Unit was turned off at valve – so has not been operating. Unit was working well on initial installation and tested then at 3.5bar – this needs to be reset to be productive.

No leaks reported

•

• Attending – Jonathan Brough - Kleenoil

Future recommendations

KLEENOIL offer suggestions moving forward from observations made on the visit :

• There could be more guarding on the machines to protect hoses and handles

• Filler caps need to be checked to be an effective seal in preventing dust entering the oil tanks

• CORRUGATOR 4 – OVEN – possibly look at installing an oil cooler

• KLEENOIL will focus on machines with poor oil sample results, to work and bringing the levels into specification through additional filter changes and machine checks. • KLEENOIL will continually monitor all the units through the standard quarterly inspections and keep CEPEC updated

Your primary contact is

Engineer - John Brough Tel – 07775 641250

visit us www.kleenoil.co.uk

01977 682810