KLEENOIL Hydraulic Applications

KLEENOIL’S SOLUTION

Kleenoil proposed fitting a Heavy Duty Bypass Hydraulic Filter to continuously clean the oil, removing both fine dust and water contamination. Pressure take-off installed, diverting <5% of total flow . Pressure Reducing Valve (PRV) fitted to ensure safe system pressures. Oil returned to the tank via top-up point. Installation was simple, did not affect normal hydraulics, and included a baseline oil sample for comparison. Installation Details:

RESULTS ACHIEVED

Independent oil analysis (ISO 4406 / ASTM D7647) confirmed the Kleenoil system’s effectiveness:

4 micron particles: reduced from 116,763 to 6,203 . 6 micron particles: reduced from 44,642 to 920 . 14 micron particles: reduced from 1,604 to 27 . Contamination Reduction After 1 Month: Nearly 96–99% of contamination removed in just one month. No hose failures (saving $1,000/month). No oil changes required in 12 months (saving $3,000). No pump replacements/rebuilds. No unplanned downtime. Cost & Maintenance Impact: Total annual savings: $15,000+ per machine. Payback period: less than 1 month.