Portable Filtration MS Range

ESTIMATED ROI ANALYSIS

Kleenoil Filtration in Paper Mill Hydraulic Systems

Baseline Operating Costs (Before Kleenoil Installation)

Baseline Frequency / Cost

Annual Cost Estimate ( ₹ / £)

Cost Area

Notes

Full oil change (approx. 2,000L @ ₹ 400/L) Due to contamination related wear Heavy loading & bypassing issues Lost paper output, labour idle time

Hydraulic Oil Replacements

Every 12 months

₹ 8,00,000 / £7,500

₹ 3,00,000 / £2,800 (avg annualised)

Pump & Valve Overhaul

Every 3 years

Filter Element Changeouts

Every 4–6 weeks

₹ 1,20,000 / £1,100

Downtime Loss (Production)

1–2 days annually

₹ 6,00,000 / £5,500

Total Annual Cost (After)

-

₹ 18,20,000 / £16,900

-

Baseline Operating Costs (Before Kleenoil Installation)

Annual Cost Estimate ( ₹ / £)

Cost Area

New Frequency / Cost

Savings (%)

Hydraulic Oil Replacements

Every 3–4 years

₹ 2,00,000 / £1,800

75%

Pump & Valve Overhaul

Every 6 years

₹ 1,50,000 / £1,400

50%

Filter Element Changeouts

Every 3–4 months

₹ 45,000 / £400

60%

Downtime Loss (Production)

Negligible

₹ 1,00,000 / £900

83%

Total Annual Cost (After)

-

₹ 4,95,000 / £4,500

73% overall reduction

FINANCIAL COMMENTARY

The reduction in oil purchases alone offsets over half the system cost in under six months. Downtime savings and extended component life further amplify returns. Filter cartridge costs are minimal compared to oil and equipment replacement. Over a 5-year lifecycle, the Kleenoil system pays for itself 15 times over, while supporting sustainability goals through reduced oil disposal.