KLEENOIL HYDRAULIC CATALOGUE 2021

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Kleenoil filtration

hydraulic Systems

Catalogue

By - pass , Cellulose depth f i ltrat i on

achi eves the f inest degree of contaminant

& moi sture removal through a s imple,

affordable installat i on .

Fine filtration of particulate and water

Achieve an ISO 4406 Cleanliness Code – 14/9 NAS 1638 Class 6

Uni t Operat ion

The Kleenoil Bypass Filter System is a bypass oil filtration system that passes only a small portion of the total oil flow through a very dense filter cartridge. At a very slow speed, it is possible to remove particles down to 1 micron (3 absolute), remove 99.95% of all water, greatly decrease engine wear and prolong oil life.

Kleenoil can eliminate water and particle contamination, extend oil life up to 5 times and hydraulic oil up to 10 times, reduce engine/machine wear and component wear, dramatically reduce downtime, and is applicable to engines as well as hydraulic systems

The Kleenoi l f i l ter achieves an ISO 4406 Cleanl iness Code of 14/9: wel l below the standards of the equipment ’ s or iginal manufacturers and di st r ibutors .

Bypass filter technology will greatly improve oil quality, and the overall health and life of a component • lower wear, • lower oil consumption, • higher combustion efficiency • longer oil life

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The KLEENOIL Hydraul i c Sys tem

THE EFFECT OF BY-PASS CELLULOSE DEPTH FILTRATION IN THE HYDRAULIC SYSTEM… Removes particles down to 1 micron (3 absolute), remove 99.95% of all water, eliminate resins & oxidation products. THE BENEFITS …… An important reduction in erosion, fatigue, abrasive wear and wear of critical clearances, which results in: • No blocking of narrow passages i.e. leading to valve malfunction. • Completely reliable valves and pumps; no more pump problems. • Stabile oil viscosity and acidity and perfect lubricating properties. • Increased fluid life. • No coating and corrosion of metal surfaces and no generation of rust. • No blocking of full flow filters when starting with cold oil and 2 to 4 times extended life. • Increased machine performance, controllability, system efficiency, reliability and machine life. • Reduced power consumption. • Longer life for hydraulic components (pumps, valves, cylinder seals and other spare part) • Significant reduction of oil consumption and oil disposal cost • An important decrease of machine down time, manpower and production loss.

• Detail

At least 75 percent of all hydraulic systems fail due to contaminated or aging hydraulic fluid.… Contamination causes aging/degradation of fluids and hydraulic systems failure for numerous reasons. In addition to increasing internal leakage (which lowers the efficiency of pumps, motors and cylinders), contamination decreases the ability of valves to control flow and pressure, thus wasting power and generating excess heat. Furthermore, it causes parts to stick due to sludge or silting or seize when large amounts of contaminants accumulate in the clearances. Sources of contamination can include the manufacturing process, hydraulic fluids, environmental exposure, system wear and servicing.

The KLEENOIL Pressure Reduc ing Va l ve for Hydrau l i c Sys tems . The PRV Modules can be installed to hydraulic systems, compressors, or any system with oil at pressure up to 3000PSI. The flow through the Kleenoil Filter is • Detail

controlled to approximately 4 ltrs / minute at 40 PSI. to give a flow rate low enough to offer negligible effects on most 'System Pressures', Yet high enough to ensure that oil is being kept in 'as new' condition. Filtration Level: Particulate contamination in accordance with BS 5540 Part 4: 1981 and ISO/DIS 4406 14/9, equivalent to NAS 1638 Class 6 (Hydraulic Oil Specification). Water Retention: To <0.025% NAS GRADE (National Aerospace Standard 1638) Injection and blow moulding plastic machines, Stamping presses, Bending, cutting, punching presses, Hydraulic robots, Test benches, All types and models of hydraulic power packs in paper, printing, steel & iron, car manufacturing and assembling, Hydraulic systems of harbour, mobile and construction machinery.

For factory applications ; KLEENOIL offer monthly or quarterly visits to change filters, sample oil, report and advise.

This ensures a predictive maintenance solution that

provides alerts to looming issues through the analytics of the oil condition and the effectiveness of the filtration. Where we have concerns on particulate levels, moisture, chemistry or wear : we will contact the team direct to combat the issues before they move towards catastrophic failure.

• Applications

REPLACEMENT F ILTERS HOW THE Y WORK…

Remove particles down to 1 micron (3 absolute) , remove

• Tech

99.95% of all water, greatly decreasing machine wear

and prolonging oi l l ife

Construction

• Long fibre cellulose body with nylon cover and brass fastening • Additional graded polypropylene disc • Handles

Performance

Oil Flow Rate: Output levels are dependent on viscosity, temperature, degree of contamination, and oil pressure. Guide – For SAE 15w/40 oil @ 70

Filtration Level: ISO 14/11/9 equivalent to NAS 1638 class 6. (Hydraulic oil specification)

Disc reduces particle migration and handles help for ease of extraction

For all general use whereby preventing lower particle migration achieves better ISO readings faster

Action of the cartridge

c/ 60 psi/ 4.2Kcm- 0.44gcm/ 2.01mp to 0.65gpm/ 3.01mp

The filtration cartridge acts both by absorption and by adsorption in a continuous recycling process. Long fibres of the paper attract the water formed either through the combustion process in an engine or by condensation in a tank and absorb like a sponge, at the same time rejecting the large oil molecules which are forced to pass between the tight windings of the cartridge. As the oil passes through the cartridge, minute carbon, wear metals, and silicon particles are extracted from the oil by adhering to the many surfaces of the filter - a process known as adsorption. Thus the cartridge, by removing water inhibits the production of acids which both degrade the oil and cause excessive wear The Kleenoil Bypass Filter Cartridge will remove particles down to 3 micron (relative) and totally remove water. The principle for filtering particulate matter is ‘liquid chromatography’ which is in effect allowing a fluid to drain down a surface which will progressively arrest particles. This is achieved by having the tissue rolled on a core. Oil is passed up the core, collecting in a cavity to be forced back down between countless layers where particles are adsorbed within the matrix created by millions of cellulose fibres. The principle for filtering water is capillary absorption into the hollow vegetable fibre of the cellulose tissue. The molecular structure of the oil is to large too be absorbed this way and so flow through free of contaminant..

Eg; As a summary guide – 250 lph per SDU9788KU85 vessel Operating Temperatures: Within operating specifications of engine, gear and hydraulic oils. Filtration Level: Particulate contamination in accordance with BS 5540 part 4: 1981 and ISO/DIS 4406. ISO equivalent to NAS 1638 class 6. (Hydraulic oil specification)

Use you cartridge change as a ‘patch test’ opportunity – seeing what is entrapped in the top of the media can be a warning to any looming issues in the system. If there are serious levels that can be seen then a lab test of the oil is a good move to understand the route cause.

The KLEENOIL Filter range

HDU9778KU50

KU65

SEGUE BLUE

LDU9768KU16

SDU9788KU85

MDU9758KU06

KLEENOIL Hydraul i c 9788 SUPER DUTY unit

Code SDU9788KU85

• Tech

R e p l a c eme n t f i l t e r

c a r t r i dg e

Item number: Sdu9788KU85

Single item weight 5.45kilo

The SDU is usable in an oil capacity of 1360 litre on hydraulic systems. As the largest capacity of KLEENOIL Unit ; This is installed on all Micron Filtration Systems from 1 or as multiples of 2, 4, 6 & 8 allowing for a flow rate of 250lph per unit according to pump ability.

Item number: SDFC1888KF85

Single item weight 850g

Long fibre cellulose body with nylon cover, brass fastening and nylon printed handles.. Height 100mm

Remote mounted unit for easy service.

Diameter

200mm

Maximum pressure rating of Unit 10 Bar

Lid torque pressure 18 ft lbs

P a c k e d i n c a r t o n s o f 6

Height

165mm

Item number:

SDFC1888KF85

Diameter

220mm

Box dimensions

Water retention

780ml

220X620X220 MM

Quad bolt seal system.

Shipping weight: 5.7KILO

Sold as a complete unit with bracket kit and initial cartridge.

UK Despatch via 24hr service

• Hydraulic

Pr e s s ure r e duc i ng v a l ve

Applications

COD E p r v - m a n i f o l d k i t

The PRV Modules can be installed to hydraulic systems, compressors, or any system with oil at pressure up to 3000PSI. The flow through the Kleenoil Filter is controlled to approximately 4 ltrs / minute at 40 PSI. to give a flow rate low enough to offer negligible effects on most 'System Pressures', Yet high enough to ensure that oil is being kept in 'as new' condition.

As the most popular & versatile sizes unit – the SDU9788KU85 will suit most LARGE applications; particularly as a hydraulic unit with PRV to offer oil cleaning solutions to most hydraulic systems. Ideal for cleaning most hydraulic, gear, and transmission fluid, and as a portable design, used for fuel tank purging on trucks, construction equipment, and boats. For oil and fuel transfer and rotational cleaning of factory and industrial equipment.

KLEENOIL Hydraul i c 9778 HEAVY DUTY unit

Code HDU9778KU50

• Tech

R e p l a c eme n t f i l t e r

c a r t r i dg e

Item number: Hdu9778KU50

Single item weight 3.75kilo

Item number: HDFC1878KF50

Single item weight 450g

The HDU is usable in an oil capacity of 540 litre on hydraulic systems. A popular sized system for medium sized tanks such as lifting gear, generators and truck engines.

Long fibre cellulose body with nylon cover, brass fastening and nylon printed handles.. Height 100mm

Remote mounted unit for easy service.

Diameter

145mm

Maximum pressure rating of Unit 10 Bar

Lid torque pressure 18 ft lbs

P a c k e d i n c a r t o n s o f 1 2

Height

165mm

Item number:

Diameter

190mm

HDFC1878KF50

Box dimensions

Water retention

400ml

310X450X220 MM

Quad bolt seal system.

Shipping weight: 5.95KILO

Sold as a complete unit with bracket kit and initial cartridge.

UK Despatch via 24hr service

• Hydraulic

Pr e s s ure r e duc i ng v a l ve

The HDU9778KU50 will suit most applications; particularly as a hydraulic unit with PRV to offer oil cleaning solutions to most MEDIUM sized hydraulic systems. Ideal for cleaning most hydraulic, gear, and transmission fluids.

Applications

COD E p r v - m a n i f o l d k i t

The PRV Modules can be installed to hydraulic systems, compressors, or any system with oil at pressure up to 3000PSI. The flow through the Kleenoil Filter is controlled to approximately 4 ltrs / minute at 40 PSI. to give a flow rate low enough to offer negligible effects on most 'System Pressures', Yet high enough to ensure that oil is being kept in 'as new' condition.

KLEENOIL Hydraul i c 9768 light DUTY unit

Code lDU9768KU16

• Tech

R e p l a c eme n t f i l t e r

c a r t r i dg e

Item number: ldu9768KU16

Single item weight 3.75kilo

Item number: LDFC1868KF16

Single item weight 200g

The LDU is usable in an oil capacity of 225 litre on hydraulic systems.

Long fibre cellulose body with nylon cover, brass fastening and nylon printed handles.. Height 106mm

Remote mounted unit for easy service.

Maximum pressure rating of Unit 10 Bar

Diameter

102mm

The LDU9768KU16 shown here on a forklift application on H-Hydraulics (with PRV) E-Engine & T-Transmission.

Lid torque pressure 18 ft lbs

Height

160mm

P a c k e d i n c a r t o n s o f 1 2

Diameter

120mm

Item number: LDFC1868KF16

Box dimensions

Water retention

200ml

230X330X210 MM

Single bolt seal system.

Shipping weight: 3KILO

Sold as a complete unit with bracket kit and initial cartridge.

UK Despatch via 24hr service

• Hydraulic

Pr e s s ure r e duc i ng v a l ve

Applications

COD E p r v - m a n i f o l d k i t

The LDU9768KU16 suits small tank applications such fork lifts, canal boat engines, small generators, farm machinery and small plant equipment work in harsh environments.

The PRV Modules can be installed to hydraulic systems, compressors, or any system with oil at pressure up to 3000PSI. The flow through the Kleenoil Filter is controlled to approximately 4 ltrs / minute at 40 PSI. to give a flow rate low enough to offer negligible effects on most 'System Pressures', Yet high enough to ensure that oil is being kept in 'as new' condition.

MAGNETIC CORE MODULE (MCM) A n a d d o n ma g n e t i c f i l t r a t i o n CORE t o r e mo v e f e r r o u s ma t e r i a l t o s u b m i c r o n l e v e l s a s a p e r f e c t c omp l i m e n t t o c e l l u l o s e d e p t h f i l t r a t i o n .

• Tech

How it works

Using a central core within the unit itself, the entire volume of fluid must pass within 5mm of its 4000 gauss magnet many times collecting any ferrous particulate, annihilating any form of diesel bug, and then through the depth filter to remove the remaining debris down to 3 micron and remove all water. The "RARE EARTH" magnet or Neodymium Iron Borium magnet uses a very high intensity of the magnetic cores and is one of the strongest magnets in the world. The highly polished "RARE EARTH" magnet is permanently mounted, to the lid, in the Kleenoil housing. The oil passes this very strong magnet first and then drops by the filter element Kleenoil.

An inexpensive add-on with massive benefits for an ever increasing problem .

• Applica’

The "RARE EARTH" magnet

Almost every application has significant levels of ferrous material to make this ‘add - on’ a valuable asset to take metal particulate down to sub micron levels to ensure significant filtration efficiency.

serves as a pre-filter for the

smallest metal particles

(including sub-micron

particles) to remove from

the machine oils. Then

achieving a significant

extension of the life of the

filter element

The KLEENOIL Hydraul ic instal lat ion F o r i n s t a l l a t i o n w h e r e p r e s s u r e s w a r r a n t a PR V – P r e s s u r e R e d u c i n g V a l v e .

This is a generic installation guide.

KLEENOIL would always recommend that a hydraulic installation is done by a trained Hydraulics Engineer; so the above is a generalised guide for reference. Installation normally takes around 2 hrs and your quotation will include the full install, pipe lengths, standard adaptions, initial replacement cartridge, labour and callout.

Al l un i t s a r e de l i ve r ed / i ns t a l l ed / and commi ss i oned by KLEENOI L eng i nee r s un l ess o t he rw i se a r r anged

Take advan t age o f our f r ee se r v i ce p l an ;

Kleenoil engineers visit on an agreed monthly, quarterly, or half-yearly interval.

Check machine, oil and filtration condition

•

KLEENOIL offer a full service from manufacture to sales and support

• Change filtration cartridges as/if required on full flow/pressure, air breathers and supporting filtration

Dispose of used filters, if required

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Oil sampling if required

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Provide full reports and recommendations

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• Consolidate and minimise your filtration spend with a clear cost report and free carbon footprint reduction analysis The service is completely free of charge within the UK Mainland Only consumables are charged for - callout, labour, service, and disposal free of charge

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Call for more information TEL 01977 682810

sales@kleenoil.co.uk www.kleenoil.co.uk KLEENOIL FENTON LANE SHERBURN IN ELMET LS25 6EZ

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