SANDBACH COMMERCIAL DISMANTLERS
KLEENOIL REPORT - EXCAVATOR-VOLVO- WATER IN OIL - OIL CHANGE ALREADY CARRIED OUT BUT SYSTEM STILL WET. - KLEENOIL CLEANSE/DRY WITH LAB REPORT
FILTRATION SITE VISIT REPORT
NAME / SITE
- SANDBACH COMMERCIAL DIS MANTLERS
Site
- CHESHIRE
CONTACT - PAUL KLEENOIL ENGINEER - John Brough
TEL - 07775 641250
MACHINE : IBS CLEAN
EXISTING FILTRATION
Pressure filter
-
/
Air filtration
-
/
By - pass filtration
-
MS4
MANNED DAY CLEANSE TO REMOVE WATER
FOLLOWING OIL CHANGE
NEXT CHANGE / SAMPLING DUE -
/
/
PREVIOUS CHANGE -
Extra notes
SANDBACH COMMERCIAL DISMANTLERS
EXCAVATOR CLEANSE
FEBRUARY 21
VOLVO
Has had water contamination
Have changed oil but due to it the numerous shafts, cylinders, pipes the water has blended back into the new oil. KLEENOIL were brought in on a day manned cleanse to remove the mois- ture and improve the oil.
KLEENOIL opted for the MS4 as although a small hydraulic tank – the obvious level of water con- tamination would require a few cartridge changes to remove such. An MS4 offers a flow rate on oil of aprx 1000 ltr per hr with a water retention capacity of 750ml per cartridge. The System includes the micromag MM10 to remove ferrous particulate. The 4 KLEENOIL SDU9788KU85 Remove all particulate down to 3 micron. And moisture.
Extra notes
SANDBACH COMMERCIAL DISMANTLERS
Stage 1
EXCAVATOR CLEANSE
FEBRUARY 21
VOLVO
START POINT -
OIL VISUALLY ‘ WET ’
PARTICLE COUNTER READING OF
ISO 22/21/16 (NAS 12)
Extra notes
SANDBACH COMMERCIAL DISMANTLERS
Stage 2
EXCAVATOR CLEANSE
FEBRUARY 21
VOLVO
MID POINT —BEFORE OPERATING TO MOVE OIL THROUHOUT SYSTEM
OIL VISUALLY ‘ WET ’ BUT IMPROVING
PARTICLE COUNTER READING OF
ISO 21/20/15 (NAS 11)
Extra notes
SANDBACH COMMERCIAL DISMANTLERS
Stage 3
EXCAVATOR CLEANSE
FEBRUARY 21
VOLVO
COMPLETION —
OIL VISUALLY CLEAN & DRY
PARTICLE COUNTER READING OF
ISO 18/16/10 (NAS 6)
Extra notes
SANDBACH COMMERCIAL DISMANTLERS
EXCAVATOR CLEANSE
FEBRUARY 21
VOLVO
Work concluded—before / after sampling sent to independent laboratory
Sample Trend
Database: KLEENOIL1
Equipment: E1 - UNKNOWN Point: P1 - HYDRAULICS
Area: H406 - VOLVO
Sample Date Sample # Unit Usage Oil Usage Oil Added
08/03/2021 08/03/2021 2153731 2153730
Extreme Bad Marginal Fair Good
Wear
Wear
0
0
Aluminum Chromium
0.00 1.00 5.00 2.00 0.00 0.00 1.00 0.00 0.00 5.0
1.00 3.00 5.00 16.0 1.00 0.00 0.00 3.00 0.00 0.00
Copper Iron Lead Nickel Silver
Contamination
Chemistry
Iron
17.6
Tin
Titanium Vanadium
FW Idx
0
0
3.4
08/03/2021
08/03/2021
Contamination
30
85
Chromium
3.3
Boron Silicon Sodium Cnts >4 Cnts >6 Cnts >14 Cnts >18 Cnts >22 Cnts >32 Cnts >38 Cnts >56 ISO >4 ISO >6 ISO >14
2.00 13.00 3.00
4.00 14.00 7.00
4,441 142,669
348
7,762
0.7
9 2 1 0 0
23
08/03/2021
08/03/2021
1 1 0 0
Aluminum
1.1
0.0 19 16 10
0.0 24 20 12
0
08/03/2021
08/03/2021
Water K.Fish
547.00 5,190.00
Silicon
15.4
Chemistry Barium Calcium
0
0
0.00 38.00 2.00 1.00
0.00 57.00 3.00 1.00
Magnesium Molybdenum Phosphorus Manganese Visc 40C Zinc
11.6
407.00 401.00 451.00 453.00
08/03/2021
08/03/2021
Lead
0.00 45.8
0.00 43.8
2.2
0.8
08/03/2021
08/03/2021
FW Idx
0.1
0
08/03/2021
08/03/2021
Copper
5.5
4.5
08/03/2021
08/03/2021
*** SAMPLE 2 *** WEAR LEVELS ARE FINE. WATER CONTENT IS HIGH/OUT OF SPEC,BUT MUCH REDUCED SINCE THE PREVIOUS SAMPLE WAS TAKEN. THE OIL COUNTED CLEAN. CHECK/EMPTY ANY WATER REMOVAL MECHANISMS. LOOK AT DRYING THE OIL, BY EXTERNAL MEANS, IF NECESSARY. RESAMPLE EARLY TO MONITOR.
Oil Data
12/03/2021
Page 1
VISIT REPORT
Site
Sandbach
Date of previous visit
08/03/2021 08/03/2021
Date
Contacts Machine
Paul
Volvo Excavator
`
Site Induction
Y Y Y Y
Isolation procedure completed
Padlock issued
Debrief
NAS CODE
PARTICLE COUNT
14.00
160000
G r
140000
12.00
120000
10.00
100000
8.00
80000
6.00
Out of barrel
60000
4.00
40000
2.00
20000
0.00
0
AFTER
before
AFTER
before
4 6 14
ISO 19/16/10 (NAS7) WATER COUNT 547 (Acceptable level - 500ppm)
Traffic Light
Moisture
AFTER
before
500
Serious Good Caution
befor
AFTE
Comments/Suggestions
KLEENOIL UK LIMITED, FENTON LANE, LEEDS LS25 6EZ 01977 682810 sales@kleenoil.co.uk
VISIT REPORT
Site
Sandbach
Date of previous visit Date
08/03/2021
Contacts Machine
Paul
Volvo Excavator
`
Site Induction
Y Y Y Y
Isolation procedure completed
Padlock issued
Debrief
NAS CODE
PARTICLE COUNT
14.00
152000
r
12.00
150000
10.00
148000
8.00
146000
6.00
144000
Out of barrel
4.00
142000
2.00
140000
0.00
138000
before
before
4 6 14
ISO 24/20/12 (NAS12) WATER COUNT 5190
Traffic Light
Moisture
before
500
Serious Good Caution
befo
Comments/Suggestions
KLEENOIL UK LIMITED, FENTON LANE, LEEDS LS25 6EZ 01977 682810 sales@kleenoil.co.uk
RISK ASSESSMENT FORM
KLEENOIL FILTRATION LTD: Fenton Lane,Sherburn In Elmet, LS25 5EZ
01977 682810 / sales@kleenoil.co.uk
Project Name:
Further assessments required:
Persons involved in or affected:
Individual Assessment req'd for: Nursing and Expectant Mothers Young Persons Disabled Service Users
Fire COSHH
Employees Visitors Contractors
KLEENOIL FILTRATION CLEAN SERVICE
Description of Work:
Manual Handling
To clean tank hydraulic oil using Kleenoil filtration unit with before and after sampling if required
Display Screen Equipment Young Persons
Members of the public Others
Work Start Date:
Est Completion Date: 22/07/21
22/07/20
Key People / Groups in area 1. John Brough
2.
3.
Michael Cunningham
4.
5.
6.
Likelihood Without action
Grid Ref
Worst Case Outcome
Hazards Identified
Controls in Place
Additional Control Measures Required Score Rating
Slips, Trips and Falls which can cause sprains, fractures etc if people fall over depris / offcuts / tools or slip on spillages
Protective non-slip footwear to be worn Minor Injury Likely
15 Low
Area to be tidied, cleaned and dry prior to work date Ensure walkways cleared of stock
Is a follow up assessment required? NO
Lara Layton Company Secretary
Completed by: Position: Signature:
Worst Case Outcome Likelihood
Score Guide
1 = No injury
1 = Remote
50 - 100 = High Risk
3 = Minor injury
2 = Unlikely
20 - 49 = Medium Risk
5 = Lost time injury
5 = Likely
1-19 = Low Risk
8 = Severe injury
8 = Very likely
10 = Fatality
10 = Certain / Imminent
Date of Assessment:
22/07/20
It’s important you understand this report. If you don’t you should seek proper Risk Assessment Training.
Page No: 1
RISK ASSESSMENT FORM
KLEENOIL FILTRATION LTD: Fenton Lane,Sherburn In Elmet, LS25 5EZ
01977 682810 / sales@kleenoil.co.uk
Likelihood Without action
Grid Ref
Worst Case Outcome
Hazards Identified
Controls in Place
Additional Control Measures Required Score Rating
Take extra bins to tidy as we work at site to avoid further obstructions Display Appropriate Signage to make people aware of obstacle##Use Cordless Tools wherever possible Ensure PAT tested equipment is used and staff have received training on tools Ensure Electrical Wires do not create trip hazard PPE to be supplied and used Ensure worker checks in with customer and insists on regular checks from staff Make sure workers have method of contact No working at height All Jobs involving working at height discussed by staff (and contractor) and a safe system of work agreed before job begins Access equipment (eg ladders, tower scaffold ) kept in safe area and inspected prior to use
Electrical Tools Required to Carry out work with risk of potentially Fatal Shocks or Burns
Severe Injury Likely
40 Medium
Lone Working with risk of injury or ill health while working alone
Minor Injury Unlikely
6 Low
Working at Height - with risk of potentially Fatal falls, or bruising / fractures
Minor Injury Likely
15 Low
Worst Case Outcome Likelihood
Score Guide
1 = No injury
1 = Remote
50 - 100 = High Risk
3 = Minor injury
2 = Unlikely
20 - 49 = Medium Risk
5 = Lost time injury
5 = Likely
1-19 = Low Risk
8 = Severe injury
8 = Very likely
10 = Fatality
10 = Certain / Imminent
It’s important you understand this report. If you don’t you should seek proper Risk Assessment Training.
Page No: 1
RISK ASSESSMENT FORM
KLEENOIL FILTRATION LTD: Fenton Lane,Sherburn In Elmet, LS25 5EZ
01977 682810 / sales@kleenoil.co.uk
Likelihood Without action
Grid Ref
Worst Case Outcome
Hazards Identified
Controls in Place
Additional Control Measures Required Score Rating
All workers trained on Height equipment prior to use Refer to HSE guidance to ensure all necessary measures are being taken, see HSE web pages on falls from height www.hse.gove.uk/falls/machine.htm
Noise from closeby equipment or other Tradesmen which can cause discomfort and potential damage
Shut down cause of noise
Minor Injury Likely
15 Low
Wear Ear Defenders and use / maintain properly
Manual Handling - Materials will need to be carried to Work Area which if not done correctly can cause immediate or longer term injury
Ensure everybody involved has received Manual Handling training
Minor Injury Likely
15 Low
Use safety checked Trolly / Sack Truck Break Down Heavy Loads
Worst Case Outcome Likelihood
Score Guide
1 = No injury
1 = Remote
50 - 100 = High Risk
3 = Minor injury
2 = Unlikely
20 - 49 = Medium Risk
5 = Lost time injury
5 = Likely
1-19 = Low Risk
8 = Severe injury
8 = Very likely
10 = Fatality
10 = Certain / Imminent
It’s important you understand this report. If you don’t you should seek proper Risk Assessment Training.
Page No: 4
Certificate of Registration QUALITY MANAGEMENT SYSTEM - ISO 9001:2015
Kleenoil Filtration Ltd Fenton Lane Sherburn in Elmet Leeds LS25 6EZ United Kingdom
This is to certify that:
Holds Certificate Number: FS 656474 and operates a Quality Management System which complies with the requirements of ISO 9001:2015 for the following scope:
Design, manufacture, supply and hire of bypass filtration units, rigs and replacement cartridges for the specialist filtration of all mineral oils: oils and fuels, includes service, analysis and replacement cartridges.
For and on behalf of BSI:
Andrew Launn, EMEA Systems Certification Director
Original Registration Date: 2016-10-10 Latest Revision Date: 2019-07-12
Effective Date: 2019-10-10 Expiry Date: 2022-10-09
Page: 1 of 1
This certificate was issued electronically and remains the property of BSI and is bound by the conditions of contract. An electronic certificate can be authenticated online. Printed copies can be validated at www.bsigroup.com/ClientDirectory Information and Contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: + 44 345 080 9000 BSI Assurance UK Limited, registered in England under number 7805321 at 389 Chiswick High Road, London W4 4AL, UK. A Member of the BSI Group of Companies.
Park House Sandy Way Grange Park Northampton NN4 5EJ
T 01604 666777 F 01604 666778 E insurance@cotters.co.uk
06 November 2020
TO WHOM IT MAY CONCERN
Re:
Kleenoil Filtration Limited
We write to confirm that insurances for the above named company(ies) has been arranged on the following basis:
Summary Business Description
Manufacture and Installation of Secondary Oil Filters
Commercial Combined Insurance Policy
Insurer:
Allianz Insurance Plc
Period of Insurance:
05/11/2020
05/11/2021
to
Policy Number:
SB28483370
Limits of Liability:
Employers Liability (any one event)
£10,000,000
Public Liability (any one claim)
£5,000,000
Products Liability Policy
Insurer:
XL Catlin Insurance Company UK Limited via M & M Underwriting Limited
Period of Insurance:
05/11/2020
05/11/2021
to
Policy Number:
MM002565/20
Products Liability (any one period)
£5,000,000
This document is for information only. This document does not make the person or organisation to which it is issued an additional Insured, nor does it modify in any manner the contract of insurance between the Insured and the Underwriters. The aforementioned policy is subject to the insurers terms, conditions and exclusions. Should the above-mentioned contract (s) of insurance be cancelled, assigned or changed prior to or during the above policy period in such manner as to affect this document, no obligation to inform the holder of this document is accepted by the undersigned or by the Underwriters.
We trust that this is satisfactory, however, if we can be of further assistance please do not hesitate to contact us.
Yours faithfully
Managing Director For and on behalf of Cotters Insurance Services Limited
Kleenoil Filtration Ltd
As a service member of the
British Metals Recycling Association 2020
this company is committed to:
Maintaining high standards of commercial conduct and business ethics with other
members, customers and suppliers.
Representing the common interests of the metals recycling industry.
Providing high quality services and benefits for companies in the sector.
President: Susie Burrage
5 Ramsay Court, Hinchingbrook Business Park, Huntingdon, Cambridgeshire PE29 6FY 01480 455249 • admin@recyclemetals.org • www.recyclemetals.org
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