Portable Filtration MS Range

Product Datasheet

KLEENOIL® MS2 MICRON FILTRATION SYSTEM

WWW.KLEENOIL.CO.UK

Mobile Offline Oil & Fuel Cleaning Cart

Overview The KLEENOIL MS2 Micron Filtration System is a robust, portable, electric off-line filtration unit engineered for versatile oil and fuel cleaning operations. Built for durability and ease of use, the MS2 is ideal for cleaning, transferring, and conditioning hydraulic, gear, transmission, turbine, cutting fluids, and diesel fuels—all to ISO cleanliness levels cleaner than new oil. Whether used for routine maintenance, emergency service cleanses, or pre-use transfer of new oils, the MS2 delivers reliable, repeatable performance with simple ‘plug and-play’ operation.

How KLEENOIL Cellulose Depth Filtration Works KLEENOIL systems utilise advanced cellulose depth filtration , a method that far surpasses traditional surface or pleated filters used in many standard fine fluid filtration systems. Unlike surface filters that capture contaminants only on the outer layer, depth filtration uses densely packed cellulose fibres to trap particles throughout the entire filter media . This provides a dramatically larger dirt-holding capacity, longer service intervals, and the ability to capture a broader range of particle sizes. Additionally, KLEENOIL filters are designed to absorb water as well as particulate contamination—removing up to 99.95% of free and emulsified water from fluids. The result is a system that not only cleans oil to ISO 4406 codes of 14/9 or better , but also extends oil life, reduces system wear, and supports higher system reliability. Cellulose depth filtration is the gold standard for critical applications, offering the best balance of particle removal, water absorption, and operational longevity.

MS2 Micron Filtration System

Key Features

Twin-Filter Setup with high-capacity SDU9788KU85 cartridges Up to 1 Micron filtration relative (3 μ absolute) for solid particulate removal Removes 99.95% of free and emulsified water Optional Micromag module for submicron ferrous contamination control Equipped with Progressive Cavity Pump to address the dirtiest of fluids Suitable for routine service, tank cleansing, fuel polishing, and transfer Sampling points (inlet & outlet) for ISO code verification Portable, durable chassis—easy to deploy across sites or equipment types Built in the UK, UKCA. C.E. certified, 12-month parts warranty

Typical Applications

Cleaning hydraulic, gear, and transmission reservoirs Fuel tank purging (trucks, construction, marine) Conditioning new oils (e.g., ISO 14/9 certified) prior to use Routine industrial equipment cleaning cycles Fluid transfer between tanks or during maintenance shutdowns

MS2 Technical Specifications

Parameter Model Flow Rate

Value MS2 Twin-Filter Mobile Cart Up to 500 LPH (litres/hour) Medium systems (approx. up to 2000L)

Tank Suitability Water Retention Dimensions (H x W x D) Weight Construction Pump

Approx. 1560 ml (per twin unit) 948 mm x 485 mm x 654 mm 80 kg

Steel frame with industrial-grade fittings S-Range Progressive Cavity (Heavy Duty)

Power

Electric motor with isolator switch

MS2 Micron Filtration System

On/off switch, status indicators (red/green), pressure gauge, overload cut-out, bypass valve 3m suction and return lines with bulkhead couplings Full instruction manual, parts listing included

Controls

Hoses Additional

Flow rate depends on oil type, temperature, contamination level, and viscosity.

Benefits at a Glance

Removes solids to 3 micron, extends equipment life Extracts free and emulsified water efficiently Reduces ISO 4406 codes to 14/9 or better

Compact, portable and built for industrial reliability Adds optional magnetic filtration for ferrous debris Clean, condition and recycle oil in a closed loop – no waste, no mess

Built to order in the UK Delivery: 5–10 working days Custom configurations available upon request Lead Time & Ordering

MS2 CW MM5 240V KLEENOIL Oil-Diesel Filtration System

MS2 Micron Filtration System

BOM - MS2 Micron Filtration System

Bill of Materials (BOM)

ITEM NO

TITLE

QTY.

MS2 Mobile Trolley CMS241 9900-A Pump (OTS) MicroMag MM5 Filter Mounting Plate

1 2 3 4 5 5.1

1 1 1 1 2 1 1 1 1 4 1 2

MicroMag MM5 Filter (OTS) SDU9788KU85- Assembly SDU9788KU85 - Body SDU9788KU85 - Disc Insert SDU9788KU85- Lid 368 Silicon O-Ring (OTS) Silicon O-Ring, 8mm ID (OTS) DU9788KU85 Super Duty Bracket Medium-Strength Class 8.8 Steel Hex Head Screw, M10x1.25 Thread, 30mm Long (OTS)

5.2 5.3 5.4 5.5 5.6 5.7

MS2 Micron Filtration System

Bill of Materials (BOM)

TITLE

QTY.

ITEM NO

18-8 SS Hex Head Screw, M8 x 1.25 mm Thread, 35 mm Long, Partially Threaded (OTS) Medium-Strength Steel Flange Nut-Class 8 Zinc Plated, M8 x 1.25 mm Thread (OTS) Isolator for MS2 CW MM5 240V KLEENOIL Oil_Diesel Filtration System (OTS) Crompton Controls - Series 3000 (OTS)

5.8 5.9 6 7

4 4

1 1 1 1

LED Lights - Green&Red (OTS) Danfoss Pressure Switch (OTS) 0.75in Dowty (OTS) 0.75in Nipple Coupling (OTS) 0.5in Dowty (OTS) 0.5in Nipple Coupling (OTS) DKO - L18 Compression Elbow (OTS) 0.75in Compact 90 FF (OTS)

8 9 10 11 12 13 14 15 16

2 2 4 2 5 1 1 5 2 5 2 4 3 1 1 4 2 2 8 8 4 4 3

0.75in MF with 0.25in Taping (OTS) 0.5in BSP - L18 Compression (OTS) 0.75in BSP - L18 Compression (OTS) L18 Hex Nut (OTS) L18 Equal Teee (OTS) L18 Pipe (OTS) MS2 Discharge Vertical L18 Pipe (OTS) Stainless Steel, 90 Degree Elbow Connector (OTS)

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Pressure Gauge (OTS) Wheel Spacer (OTS) Trolley Wheel - 20mm Shaft (OTS) Cotter Pin, Zinc-Plated Spring Steel, 4 mm Diameter, 50 mm Long (OTS) 18-8 Stainless Steel Hex Head Screw, M8 x 1.25 mm Thread, 25 mm Long, Partially Threaded (OTS) Medium-Strength Steel Flange Nut-Class 8 Zinc Plated, M8 x 1.25 mm Thread (OTS) Medium-Strength Class 8.8 Steel Hex Head Screw, M10 x 1.25 mm Thread, 30 mm Long (OTS) High-Strength Steel JIS Flange Nut, Class 10, Zinc Plated, M10 x 1.25 mm Thread (OTS) Connection Tubes (OTS)

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Product Datasheet

KLEENOIL® MS2 BUNDED WORKSTATION

WWW.KLEENOIL.CO.UK

Micron Filtration System Twin Unit – Oil Filtration Workstation

Overview The Kleenoil MS2 Bunded Workstation is a rugged, twin-filter off-line oil filtration system designed for fixed installation or flexible servicing use. Ideal for cleaning medium-sized tanks (up to approx. 2000L) and suitable for both small and large tank applications, this compact workstation supports reliable, high-performance filtration. Featuring robust components and a bunded footprint for spill containment, it ensures safe and efficient maintenance of hydraulic, gear, and transmission systems, along with fuel transfer and oil reclamation tasks.

Hydraulic, gear & transmission fluid reservoir cleaning Permanent installation or fixed service station for medium tanks Oil & diesel fuel transfer Rotational cleaning of industrial equipment Cleaning unused oils prior to use (ISO 14/9 standard) Routine maintenance and system cleansing Key Applications

MS2 BUNDED WORKSTATION

Core Technical Specifications

Feature Model Design

Details MS2 BUNDED – Twin Filter Micron Filtration Workstation Bunded workstation for servicing or permanent installation (up to ~2000L) Height: 548 mm Width: 560 mm Depth: 860 mm Approx. 85 kg Approx. 500 LPH (litres per hour) for twin unit (250 LPH per unit nominal) 1560 ml SDFC1888KF85 KLEENOIL Super Duty Filter Cartridges Removes particulates down to 3 microns; removes 99.5% of water Micromag module for ferrous material removal to submicron levels

Dimensions

Weight Oil Flow Rate

Water Retention Capacity Filter Elements Micron Rating

Optional Add-on

Pump Type Oil Cleanliness Target

S range Mono Progressive Cavity Pump ISO 4406 Code: 14/9

Mineral/synthetic oil, diesel, turbine oil, hydraulic & cutting fluids

Media Compatibility

MS2 BUNDED WORKSTATION

Removes particulates to 3 microns Removes free and dissolved water contamination Robust design for industrial environments Simple plug-and-play operation Optional Micromag removes ferrous material to submicron levels Benefits at a Glance Bypass valve and pressure gauge Sampling ports on inlet and outlet Supplied with 3-metre suction and return lines and fittings UK manufactured with CE certification Supplied with full instruction manual and parts list 12-month warranty on all parts Built to order; available in 5–10 working days System Features Bunded base design for safe fluid containment Heavy-duty industrial construction Isolator switch, ON/OFF switch, red/green indicator lights Pressure overload cut-off switch for safety

MS2 BUNDED WORKSTATION

BOM - MS2 BUNDED WORKSTATION

Bill of Materials (BOM)

ITEM NO

TITLE

QTY.

Standard 2 Pot Frame KU85 Mounting Frame MicroMag MM5 Filter Mounting Plate CMS241 9900-A Pump (OTS) KU85 - Assembly (OTS) KU85 - Body (OTS) KU85 -Disc Insert (OTS) KU85 - Lid (OTS) 368 Silicon O-Ring (OTS) Silicon O-Ring, 8mm ID (OTS)

1 2 3 4 5 5.1

1 1 1 1 2

1 1 1 1

5.2 5.3 5.4 5.5 5.6 5.7

4 4 4

18-8 Stainless Steel Hex Head Screw, M8x1.25 mm, 35mm Long, Partially Thread (OTS) Medium-Strength Steel Flange Nut-Class 8 Zinc Plated, M8 x 1.25 mm Thread (OTS)

MS2 BUNDED WORKSTATION

Bill of Materials (BOM)

TITLE

QTY.

ITEM NO

MicroMag MM5 Filter (OTS) Isolator for Standard 2 Pot (OTS) Crompton Controls - Series 3000 (OTS) LED Lights - Green&Red (OTS) Danfoss Pressure Switch for Standard 2 Pot (OTS) 0.75in Dowty (OTS) 0.75in Nipple Coupling (OTS) 0.5in Dowty (OTS) 0.5in Nipple Coupling (OTS) DKO - L18 Compression Elbow (OTS) 0.75in Compact 90 FF (OTS) 0.75in MF with 0.25in Taping (OTS) 0.5in BSP - L18 Compression (OTS) 0.75in BSP - L18 Compression (OTS) L18 Hex Nut (OTS) L18 Equal Teee (OTS) L18 Pipe (OTS) MS2 Discharge Vertical L18 Pipe (OTS) Stainless Steel, 90 Degree Elbow Connector (OTS) Pressure Gauge (OTS) Swivel Caster Wheel with Lock (OTS)

6 7

1 1 1 1 1

8 9 10 11 12 13 14 15 16

2 2 4 2 5 3 2 3 2 5 2 1 1 4 1 1

17 18 19 20 21 22 23 24 25 26

18-8 Stainless Steel Hex Head Screw, M8 x 1.25 mm Thread, 25 mm Long, Partially Threaded (OTS) 18-8 Stainless Steel Hex Head Screw, M10 x 1.25 mm Thread Size, 25 mm Long (OTS) 28 18-8 Stainless Steel Hex Head Screw, M8 x 1.25 mm Thread, 15 mm Long, Partially Threaded (OTS) 29 Medium-Strength Steel Flange Nut-Class 8 Zinc Plated, M8 x 1.25 mm Thread (OTS) 27 30

4 12

12 20 3

31

Connection Tubes (OTS)

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Product Datasheet

KLEENOIL® MS4 BUNDED WORKSTATION

WWW.KLEENOIL.CO.UK

Micron Filtration System Quad Unit – Oil Filtration Workstation

Overview The Kleenoil MS4 Bunded Workstation is a high-capacity, quad-filter off-line oil filtration system designed for both portable use and permanent installation. Engineered to clean medium to large tanks (approximately 2000–6000L) or heavily contaminated systems, it ensures comprehensive fluid conditioning with minimal manual intervention.

Featuring a bunded design for safe fluid containment and heavy-duty components, it is well-suited for demanding industrial environments requiring reliable filtration performance.

Key Applications

Hydraulic, gear & transmission fluid reservoir cleaning Permanent workstation or mobile service rig for large tank volumes Oil & diesel fuel transfer Industrial cleaning of heavily contaminated tanks Reclaiming unused oil to ISO 14/9 cleanliness prior to use Routine preventive maintenance and fluid servicing

MS4 BUNDED WORKSTATION

Core Technical Specifications

Feature

Details

Model

MS4 BUNDED – Quad Filter Micron Filtration Workstation Bunded workstation for servicing medium/large tanks (2000–6000L) or high contamination

Design

Height: 548 mm Width: 660 mm Depth: 906 mm Approx. 120 kg

Dimensions

Weight

Approx. 1000 LPH (litres per hour) for quad unit (250 LPH per unit nominal)

Oil Flow Rate

Water Retention Capacity

3000 ml

Filter Elements

SDFC1888KF85 KLEENOIL Super Duty Filter Cartridges Removes particulates down to 3 microns; removes 99.5% of water Micromag module for ferrous material removal to submicron levels

Micron Rating

Optional Add-on

Pump Type

ML range Mono Progressive Cavity Pump

Oil Cleanliness Target

ISO 4406 Code: 14/9

Mineral/synthetic oil, diesel, turbine oil, hydraulic & cutting fluids

Media Compatibility

MS4 BUNDED WORKSTATION

System Features Quad filter system with extended cleaning capacity

Removes particulates to 3 microns Removes free and dissolved water contamination Designed for demanding industrial environments Simple and efficient plug-and-play operation Optional Micromag attachment for ferrous particle removal Benefits at a Glance Bunded frame for environmental safety and spill containment Heavy-duty M range Mono Progressive Cavity Pump/motor Isolator switch, ON/OFF switch, red/green status indicators Integrated bypass valve and pressure overload cut-out switch Inlet and outlet sampling points for fluid testing Pressure gauge for real-time monitoring Supplied with 3-metre suction and return lines and fittings UK manufactured with UKCA/CE certification Supplied with full instruction manual and parts list 12-month warranty on all parts Built to order; lead time: 5–10 working days

MS4 BUNDED WORKSTATION

BOM - MS4 BUNDED WORKSTATION

Bill of Materials (BOM)

ITEM NO

TITLE

QTY.

1

MS4 Bunded Filtration System Frame

1 1 1 1 1 1 1 1 1 1 1

2 SDU9788KU85 Mounting Frame for MS4 Bunded Filtration System

3 Mounting Bracket for Eclipse Micromag M10 Filter

4 Eclipse Micromag M10 Filter (OTS)

5 Mounting Bracket for Mono CMM 240v Pump

6 Mono CMM 240v Pump (OTS) 7 SDU9788KU85 - Assembly

4

7.1

SDU9788KU85 - Body

7.2 SDU9788KU85 - Disc Insert 7.3 SDFC1888KF85 Filter Cartridge

7.4 SDU9788KU85 - Lid

7.5 368 Silicon O-Ring (OTS)

MS4 BUNDED WORKSTATION

ITEM NO

TITLE

QTY.

7.6 Silicon O-Ring, 8mm ID (OTS) 4 7.7 18-8 Stainless Steel Hex Head Screw, M8x1.25 Thread, 35 mm Long, Partially Threaded (OTS) 4 7.8 Medium-Strength Steel Flange Nut-Class 8 Zinc Plated, M8 x 1.25 mm Thread (OTS) 4 8 Isolator for MS4 Bunded Filtration System (OTS) 1 9 Crompton Controls - Series 3000 (OTS) 1 10 LED Lights - Green & Red (OTS) 1 11 Danfoss Pressure Switch for MS4 Bunded Filtration System (OTS) 1 12 Swivel Caster with Total Lock (OTS) 4 13 316 Stainless Steel, 3/4 Dowty for Pipe Fittings (OTS) 4 14 316 Stainless Steel, 1/2 Dowty for Pipe Fittings (OTS) 8 15 316 Stainless Steel, Straight Connector, 3/4 BSP Male to 3/4 BSP Male (OTS) 7 16 316 Stainless Steel, Straight Connector, 1/2 BSP Male to 1/2 BSP Male (OTS) 10 17 316 Stainless Steel, 90 Degree Elbow Connector, 3/4 BSP Female (OTS) 2 18 316 Stainless Steel, DKO - L18 Compression Elbow (OTS) 9 19 316 Stainless Steel, 3/4 BSP with 1/4 Taping (OTS) 2 20 316 Stainless Steel Pipe Fitting, Adapter with Swivel, 3/8 BSP Female x 3/8 BSP Female (OTS) 1 21 316 Stainless Steel, Straight Connector, 1/2 BSP Male, Drain Cleaning Nozzle (OTS) 1 22 316 Stainless Steel, L18 Straight Tee (OTS) 4 23 316 Stainless Steel, L18 Four Ways Tee (OTS) 1 24 Pressure Gauge with Steel Case, 0-160 PSI - 1/4 BSP Thread (OTS) 1 25 316 Stainless Steel, L18 Hex Nut (OTS) 7 26 316 Stainless Steel, L18 Pipe Form Pump To Filter 1 27 316 Stainless Steel, 90° Bent L18 Inlet Pipe 1 28 316 Stainless Steel, L18 Pipe, 80mm Length 4 29 316 Stainless Steel, L18 Pipe, 40mm Length 1 30 316 Stainless Steel, L18 Pipe, 65mm Length 9 31 316 Stainless Steel, L18 Pipe, 120mm Length 1 32 316 Stainless Steel, L18 Pipe, 230mm Length 3 33 Nickel-Plated Brass Body On-Off Valve with Lever Handle, 1/2 BSP Female (OTS) 1 34 18-8 Stainless Steel Hex Head Screw, M10 x 1.25 mm Thread Size, 25 mm Long (OTS) 8 35 18-8 Stainless Steel Hex Head Screw, M8x1.25 Thread, 35 mm Long, Partially Threaded (OTS) 4 36 18-8 Stainless Steel Hex Head Screw, M8x1.25 Thread, 15 mm Long, Partially Threaded (OTS) 26 37 Medium-Strength Steel Flange Nut-Class 8 Zinc Plated, M8 x 1.25 mm Thread (OTS) 26

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Product Datasheet

KLEENOIL® MS6 BUNDED WORKSTATION

WWW.KLEENOIL.CO.UK

Micron Filtration System Six Unit – Oil Filtration Workstation

Overview The Kleenoil MS6 Bunded Workstation is a high-capacity, six-filter off-line oil filtration rig designed for both portable servicing and permanent installation. Built for large tanks (up to approximately 8000L) or heavily contaminated systems, this powerful unit delivers superior filtration performance in industrial settings.

Its bunded base provides spill containment and safety, while the rugged pump, high flow rate, and extended filtration surface area support continuous and demanding operations.

Key Applications

Cleaning hydraulic, gear, and transmission fluid tanks Permanent workstation or mobile rig for high-volume tank servicing Oil & diesel fuel transfer Decontaminating oil from large, heavily fouled reservoirs Reclaiming and preparing unused oils to ISO 14/9 standards Routine industrial maintenance

MS6 BUNDED WORKSTATION

Core Technical Specifications

Feature

Details

Model

MS6 BUNDED – Six Filter Micron Filtration Workstation Bunded workstation for large/heavily contaminated tanks (6000–8000L)

Design

Height: 548 mm Width: 660 mm Depth: 1185 mm Approx. 150 kg

Dimensions

Weight

Approx. 1500 LPH (litres per hour) for six-unit configuration (250 LPH per unit nominal)

Oil Flow Rate

Water Retention Capacity

4500 ml

Filter Elements

Six SDFC1888KF85 KLEENOIL Super Duty Filter Cartridges Removes particulates down to 3 microns; removes 99.5% of water Micromag module for submicron ferrous material removal M10 TYPE

Micron Rating

Optional Add-on

Pump Type

ML range Mono Progressive Cavity Pump

Oil Cleanliness Target

ISO 4406 Code: 14/9

Mineral/synthetic oil, diesel, turbine oil, hydraulic & cutting fluids

Media Compatibility

MS6 BUNDED WORKSTATION

System Features Six-cartridge system for high-volume filtration

Bunded frame for safety and environmental protection Industrial-grade M range Mono Progressive Cavity Pump Electrical isolator switch, ON/OFF switch, and red/green status indicators

Pressure overload cut-out switch and bypass valve Inlet and outlet sampling ports for fluid quality control Real-time pressure gauge 3-metre suction and return lines with connections UK Manufactured with UKCA/CE Certification Full instruction manual and parts list included 12-month warranty on all components Made to order – delivery within 5–10 working days

Removes particulates to 3 microns Removes free and dissolved water contamination Heavy-duty and reliable for all industrial environments Straightforward plug-and-play operation Micromag compatible for ferrous contaminant removal to submicron levels Benefits at a Glance

MS6 BUNDED WORKSTATION

BOM - MS6 BUNDED WORKSTATION

Bill of Materials (BOM)

ITEM NO

TITLE

QTY.

1

MS6 Bunded Filtration System Frame

1 1 1 1 1 1 1 1 1 1 1

2 SDU9788KU85 Mounting Frame for MS6 Bunded Filtration System

3 Mounting Bracket for Eclipse Micromag M10 Filter

4 Eclipse Micromag M10 Filter (OTS)

5 Mounting Bracket for Mono ML 240v Pump

6 Mono ML 240v Pump (OTS) 7 SDU9788KU85 - Assembly

6

7.1

SDU9788KU85 - Body

7.2 SDU9788KU85 - Disc Insert 7.3 SDFC1888KF85 Filter Cartridge

7.4 SDU9788KU85 - Lid

7.5 368 Silicon O-Ring (OTS)

MS6 BUNDED WORKSTATION

ITEM NO

TITLE

QTY.

7.6 Silicon O-Ring, 8mm ID (OTS) 4 7.7 18-8 Stainless Steel Hex Head Screw, M8x1.25 Thread, 35 mm Long, Partially Threaded (OTS) 4 7.8 Medium-Strength Steel Flange Nut-Class 8 Zinc Plated, M8 x 1.25 mm Thread (OTS) 4 8 Isolator for MS6 Bunded Filtration System (OTS) 1 9 Crompton Controls - Series 3000 (OTS) 1 10 LED Lights - Green & Red (OTS) 1 11 Danfoss Pressure Switch for MS6 Bunded Filtration System (OTS) 1 12 Swivel Caster with Total Lock (OTS) 4 13 316 Stainless Steel, 3/4 Dowty for Pipe Fittings (OTS) 4 14 316 Stainless Steel, 1/2 Dowty for Pipe Fittings (OTS) 12 15 316 Stainless Steel, Straight Connector, 3/4 BSP Male to 3/4 BSP Male (OTS) 7 16 316 Stainless Steel, Straight Connector, 1/2 BSP Male to 1/2 BSP Male (OTS) 14 17 316 Stainless Steel, 90 Degree Elbow Connector, 3/4 BSP Female (OTS) 2 18 316 Stainless Steel, DKO - L18 Compression Elbow (OTS) 13 19 316 Stainless Steel, 3/4 BSP with 1/4 Taping (OTS) 2 20 316 Stainless Steel Pipe Fitting, Adapter with Swivel, 3/8 BSP Female x 3/8 BSP Female (OTS) 1 21 316 Stainless Steel, Straight Connector, 1/2 BSP Male, Drain Cleaning Nozzle (OTS) 1 22 316 Stainless Steel, L18 Straight Tee (OTS) 4 23 316 Stainless Steel, L18 Four Ways Tee (OTS) 3 24 Pressure Gauge with Steel Case, 0-160 PSI - 1/4 BSP Thread (OTS) 1 25 316 Stainless Steel, L18 Hex Nut (OTS) 9 26 316 Stainless Steel, L18 Pipe Form Pump To Filter 1 27 316 Stainless Steel, 90° Bent L18 Inlet Pipe 1 28 316 Stainless Steel, L18 Pipe, 80mm Length 6 29 316 Stainless Steel, L18 Pipe, 40mm Length 1 30 316 Stainless Steel, L18 Pipe, 65mm Length 13 31 316 Stainless Steel, L18 Pipe, 120mm Length 1 32 316 Stainless Steel, L18 Pipe, 230mm Length 3 33 Nickel-Plated Brass Body On-Off Valve with Lever Handle, 1/2 BSP Female (OTS) 1 34 18-8 Stainless Steel Hex Head Screw, M10 x 1.25 mm Thread Size, 25 mm Long (OTS) 12 35 18-8 Stainless Steel Hex Head Screw, M8x1.25 Thread, 35 mm Long, Partially Threaded (OTS) 2 36 18-8 Stainless Steel Hex Head Screw, M8x1.25 Thread, 15 mm Long, Partially Threaded (OTS) 26 37 Medium-Strength Steel Flange Nut-Class 8 Zinc Plated, M8 x 1.25 mm Thread (OTS) 26

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Product Datasheet

KLEENOIL® MS8 BUNDED WORKSTATION

WWW.KLEENOIL.CO.UK

Micron Filtration System Eight Unit – Oil Filtration Workstation

Overview The Kleenoil MS8 Bunded Workstation is a high-capacity, eight-filter off-line oil filtration system built for rigorous industrial fluid servicing. Designed to manage tanks above 8000L or with heavy contamination, it excels in continuous filtration & fluid transfer applications.

Its bunded design ensures safe containment, while powerful components and high throughput make it ideal for demanding environments where large fluid volumes require constant conditioning.

Cleaning hydraulic, gear, and transmission fluid reservoirs Permanent or mobile servicing of large tanks (8000L+) Transfer and filtration of diesel or mineral-based fuels Restoring heavily contaminated oil systems Pre-treatment of unused oil to ISO 14/9 cleanliness Regular maintenance operations Key Applications

MS8 BUNDED WORKSTATION

Core Technical Specifications

Feature

Details

Model

MS8 BUNDED – Eight Filter Micron Filtration Workstation Bunded workstation for large tanks (8000L+) or heavy contamination

Design

Height: 548 mm Width: 660 mm Depth: 1468 mm Approx. 170 kg

Dimensions

Weight

Approx. 2000 LPH (litres per hour) for eight-unit configuration (250 LPH per unit nominal)

Oil Flow Rate

Water Retention Capacity

6240 ml

Filter Elements

Eight SDFC1888KF85 KLEENOIL Super Duty Filter Cartridges Removes particulates down to 3 microns; removes 99.5% of water Micromag module for submicron ferrous material removal

Micron Rating

Optional Add-on

Pump Type

ML range Mono Progressive Cavity Pump

Oil Cleanliness Target

ISO 4406 Code: 14/9

Mineral/synthetic oil, diesel, turbine oil, hydraulic & cutting fluids

Media Compatibility

MS8 BUNDED WORKSTATION

System Features Eight-cartridge high-volume filtration configuration Bunded safety frame for spill containment Heavy-duty L range Mono Progressive Cavity Pump Electrical control system with isolator, ON/OFF switch, and indicator lights

Overload cut-off and integrated bypass valve Sampling ports for inlet/outlet quality checks Pressure gauge for system monitoring 3-metre suction and return lines with connections UK Manufactured with UKCA/CE Certification Comprehensive user manual and parts list 12-month warranty on all parts Made to order – delivery within 5–10 working days

Removes particulates to 3 microns Removes free and dissolved water contamination Robust construction for industrial environments User-friendly plug-and-play setup Optional Micromag for submicron ferrous particle removal Benefits at a Glance

MS8 BUNDED WORKSTATION

BOM - MS8 BUNDED WORKSTATION

Bill of Materials (BOM)

ITEM NO

TITLE

QTY.

1

MS8 Bunded Filtration System Frame

1 1 1 1 1 1 1 1 1 1 1

2 SDU9788KU85 Mounting Frame for MS8 Bunded Filtration System

3 Mounting Bracket for Eclipse Micromag M10 Filter

4 Eclipse Micromag M10 Filter (OTS)

5 Mounting Bracket for Mono CML 240v Pump

6 Mono CML 240v Pump (OTS) 7 SDU9788KU85 - Assembly

8

7.1

SDU9788KU85 - Body

7.2 SDU9788KU85 - Disc Insert 7.3 SDFC1888KF85 Filter Cartridge

7.4 SDU9788KU85 - Lid

7.5 368 Silicon O-Ring (OTS)

MS8 BUNDED WORKSTATION

ITEM NO

TITLE

QTY.

7.6 Silicon O-Ring, 8mm ID (OTS) 4 7.7 18-8 Stainless Steel Hex Head Screw, M8x1.25 Thread, 35 mm Long, Partially Threaded (OTS) 4 7.8 Medium-Strength Steel Flange Nut-Class 8 Zinc Plated, M8 x 1.25 mm Thread (OTS) 4 8 Isolator for MS8 Bunded Filtration System (OTS) 1 9 Crompton Controls - Series 3000 (OTS) 1 10 LED Lights - Green & Red (OTS) 1 11 Danfoss Pressure Switch for MS8 Bunded Filtration System (OTS) 1 12 Swivel Caster with Total Lock (OTS) 4 13 316 Stainless Steel, 3/4 Dowty for Pipe Fittings (OTS) 4 14 316 Stainless Steel, 1/2 Dowty for Pipe Fittings (OTS) 16 15 316 Stainless Steel, Straight Connector, 3/4 BSP Male to 3/4 BSP Male (OTS) 7 16 316 Stainless Steel, Straight Connector, 1/2 BSP Male to 1/2 BSP Male (OTS) 19 17 316 Stainless Steel, 90 Degree Elbow Connector, 3/4 BSP Female (OTS) 2 18 316 Stainless Steel, DKO - L18 Compression Elbow (OTS) 17 19 316 Stainless Steel, 3/4 BSP with 1/4 Taping (OTS) 2 20 316 Stainless Steel Pipe Fitting, Adapter with Swivel, 3/8 BSP Female x 3/8 BSP Female (OTS) 1 21 316 Stainless Steel, Straight Connector, 1/2 BSP Male, Drain Cleaning Nozzle (OTS) 1 22 316 Stainless Steel, L18 Straight Tee (OTS) 4 23 316 Stainless Steel, L18 Four Ways Tee (OTS) 5 24 Pressure Gauge with Steel Case, 0-160 PSI - 1/4 BSP Thread (OTS) 1 25 316 Stainless Steel, L18 Hex Nut (OTS) 11 26 316 Stainless Steel, L18 Pipe Form Pump To Filter 1 27 316 Stainless Steel, 90° Bent L18 Inlet Pipe 1 28 316 Stainless Steel, L18 Pipe, 80mm Length 8 29 316 Stainless Steel, L18 Pipe, 40mm Length 1 30 316 Stainless Steel, L18 Pipe, 65mm Length 17 31 316 Stainless Steel, L18 Pipe, 120mm Length 1 32 316 Stainless Steel, L18 Pipe, 230mm Length 5 33 Nickel-Plated Brass Body On-Off Valve with Lever Handle, 1/2 BSP Female (OTS) 2 34 18-8 Stainless Steel Hex Head Screw, M10 x 1.25 mm Thread Size, 25 mm Long (OTS) 16 35 18-8 Stainless Steel Hex Head Screw, M8x1.25 Thread, 35 mm Long, Partially Threaded (OTS) 4 36 18-8 Stainless Steel Hex Head Screw, M8x1.25 Thread, 15 mm Long, Partially Threaded (OTS) 30 37 Medium-Strength Steel Flange Nut-Class 8 Zinc Plated, M8 x 1.25 mm Thread (OTS) 30

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CASE STUDY GEARBOX OIL CLEANSING AT A-PLANT DARRINGTON

BACKGROUND

A Plant Darrington operates heavy-duty gearboxes exposed to severe contamination. These gearboxes are vital to production, yet their oil was found in a hazardous state: Too dirty to count by standard particle counters. Visible haze confirming high solid and water contamination. Severe wear metals present (Fe 59 ppm, Cu 60 ppm, Pb 38 ppm). Water content at 123 ppm — high enough to accelerate corrosion and shorten oil life. Without intervention, these conditions risked: Accelerated gearbox wear. Costly downtime from sudden failure. Shortened oil service life, requiring full drains and replacements.

THE CHALLENGE

Initial oil contamination levels exceeded particle counter calibration. Ferrous debris and moisture threatened gears and bearings. PQ (Particle Quantifier) index was 35, confirming high levels of magnetic wear particles. A solution was required to reclaim and reuse the oil safely, restore lubrication performance, and prevent equipment failure.

KLEENOIL’S SOLUTION

Kleenoil installed a bypass filtration unit (SDU9788KU85 Hydraulic system) with constant offline cleaning (“kidney-loop”) to steadily remove contaminants.

Key steps included: Continuous filtration through Kleenoil cartridges.

Use of magnetic cores to capture ferrous debris (see Figure 3). Visual checks via filter tops, acting as a “patch test” to show the debris prevented from re-entering the system (Figure 4). Sampling at 1 week and 2 weeks to track improvement.

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Side-by-side samples show visible transformation from dark, hazy oil to clear, reusable oil.

EVIDENCE OF PERFORMANCE

Kleenoil’s depth filtration and magnetic separation removed harmful particles and water contamination effectively.

Ferrous debris trapped on the Kleenoil magnetic core, confirming effective removal of wear particles.

Contaminants captured on the filter tops during patch tests, showing the depth filtration

Kleenoil MS2 Rig in operation at the site, providing continuous offline cleaning.

RESULTS ACHIEVED

Start Sample (08.07.25 – Before Kleenoil)

After 1 Week (15.07.25)

Too dirty to count – ISO code not measurable. PQ = 35 (high ferrous debris). Water = 123 ppm (borderline high). Fe 59, Cu 60, Pb 38 ppm — severe wear metals present. After 2 Weeks (21.07.25) ISO improved to 21/19/11 – a 3-class improvement. PQ dropped further to 3 ( ↓ >90%). Water down to 59 ppm ( ↓ >50%). Particle counts reduced by over 80% at all sizes: o 4 μm → ↓ 81% o 6 μm → ↓ 88% o 14 μm → ↓ 92% Wear metals trending down: Fe 8, Cu 5, Pb 21 ppm

ISO measurable at 24/22/15. PQ reduced to 9 ( ↓ 74%).

Water reduced to 71 ppm ( ↓ 42%). Fe 20, Cu 22, Pb 27 ppm — sharp reduction in wear metals.

LONG-TERM BENEFITS OF CONSTANTLY CLEANSED GEARBOX OIL

o PQ and wear metals reduced by 90% → slower wear, longer life for gears and bearings. 1. Extended Component Life

o Cleaner oil prevents unexpected gearbox failures. 2. Reduced Downtime

o With TAN and viscosity stable, oil can be reused safely, avoiding costly drainand-replace cycles. 3. Extended Oil Life o Anti-wear, anti-foam, and rust inhibitors preserved by removing contaminants. 4. Additive Protection

o Clean oil = lower friction, cooler running, less wasted power. 5. Energy Efficiency o Less oil disposal, fewer replacements, stronger ESG performance. 6. Sustainability

CONCLUSION

In just 2 weeks, Kleenoil transformed gearbox oil from hazardous and “too dirty to count” → ISO 21/19/11, clean, dry, and reusable. Key outcomes: PQ reduced by >90%. Water reduced by >50%.

Wear metals cut by 60–90%. ISO improved by 3 classes.

Instead of draining and replacing, the gearbox oil is now a circulating asset — delivering longer oil and component life, lower costs, and measurable sustainability benefits.

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STUDY CASE MOBILE RENTAL PLANT – QUICK WATER CONTAMINATION CLEANSE

CUSTOMER BACKGROUND

A hire company operating mobile plant for remote sites faced recurring oil contamination issues. Random and poor-quality top-ups led to severe water ingress in hydraulic tanks.

THE CHALLENGE

Oil was milky with water contamination. Lab analysis showed water content at 3199 ppm (alarm at 500 ppm). Particle count: ISO 24/22/17 (NAS 13) — very dirty. Customer wanted a quick, on-site solution during routine service.

KLEENOIL’S SOLUTION

A 2-vessel MS2 mobile filtration system was used for a 2-hour on-site demonstration cleanse . Features of Setup Flow rate : ~500 l/hr. Water retention : 750 ml per cartridge.

Micromag MM5 : removed ferrous debris to submicron level. Removed particulate down to 3 microns and absorbed water.

RESULTS ACHIEVED

Water reduced : From 3199 ppm → 1785 ppm (almost 50% in just 2 hours). Particle count improved : From ISO 24/22/17 (NAS 13) → ISO 22/17/10 (NAS 8). Visual proof: filters captured sludge and metallic debris. Customer realised oil could be fully salvaged with extended cleaning.

KEY TAKEAWAY

Even a short two-hour cleanse dramatically reduced contamination and salvaged oil that was considered a loss. For rental fleets where oil quality varies, Kleenoil provides a costeffective, mobile solution to maintain uptime and avoid costly failures.

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CASE STUDY JMT PLANT – PROVING THE VALUE OF OIL CLEANSING – IS NEW OIL CLEAN ENOUGH ?

BACKGROUND

At JMT Plant , a test cleanse was carried out to assess oil condition and demonstrate the effectiveness of Kleenoil bypass filtration. Findings showed that even “new oil” supplied to site was far from clean : Water content at 2442 ppm (over 12x higher than acceptable new oil). High particle counts (>27,000 at 4 µm). TAN (Total Acid Number) at 1.21 , suggesting oxidation or degradation. Despite being marketed as base oil, results suggested improper storage or contamination. This case reinforced that oil condition cannot be assumed — verification and fine filtration are essential .

THE CHALLENGE

“New oil” was not new in condition – high water and particle load. Used oil before Kleenoil still showed:

1. 2.

o Water = 764 ppm. o PQ index = 6 (ferrous wear debris). o Copper, iron, and lead contamination. o 16,385 particles at 4 µm. Without intervention, this condition would accelerate wear, shorten oil life, and risk premature component failures. 3.

KLEENOIL’S SOLUTION

A Kleenoil MS2 240V bypass filtration system was deployed with:

3-micron cellulose elements for fine particle capture. Water absorption capability to reduce moisture. Magnetic cores for ferrous debris removal.

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RESULTS ACHIEVED

Before vs After Filtration

Water : 764 ppm → 747 ppm (slight reduction; bound water remained, requiring extended filtration). TAN : 0.90 → 0.83 (stabilised acidity). Particles : o 4 µm: 16,385 → 2,393 ( ↓ 85%) o 6 µm: 3,162 → 584 ( ↓ 82%) o 14 µm: 72 → 28 ( ↓ 61%) ISO Cleanliness : Improved from 21/19/13 → 18/16/12 . Wear Metals : o Iron reduced (3 → 2 ppm). o Copper stable (4 ppm). o Lead reduced (1 ppm → undetectable)

Figure 1 brand new oil sample

VISUAL EVIDENCE

Page 6–7 microscope images : “new oil” contained visible water bubbles and particulates. Before cleanse : larger fibres, heavy water droplets, and particulate contamination visible. After cleanse : water droplets minimised, particle size and volume dramatically reduced.

INTERPRETATION

New oil cannot be trusted – delivery oil was contaminated above safe levels. Kleenoil proved effective at removing fine particles (over 80% reduction across the 4–14 µm range). Additives preserved – calcium, phosphorus, zinc remained strong, proving no chemical degradation. Water remained higher than ideal – further passes or extended filtration would bring this below target. PQ index stable – wear metals not increasing, confirming no new wear was generated during cleansing.

BENEFITS OF KLEENOIL CLEANSING

Protects high-value equipment – cleaner oil reduces abrasive wear on gears, pumps and valves. Extends oil life – stabilised TAN and viscosity mean oil can be safely reused. Reduces costs – avoids unnecessary oil disposal and repurchase. Provides divisive proof – particle counts & ISO codes give measurable evidence of improvement. Supports sustainability – reuse instead of drain-and-replace lowers waste oil disposal.

CONCLUSION

This cleanse at JMT Plant proved two critical lessons:

Oil labelled as “new” is rarely clean enough — base oil contained extreme water and particulate contamination. Kleenoil bypass filtration transforms dirty oil into clean, reusable oil , reducing particles by over 80% and achieving ISO 18/16/12 cleanliness. For JMT, this case showed that oil should be treated as an asset, not a consumable . With Kleenoil, oil is reclaimed, performance is restored, and equipment reliability is secured. 1. 2.

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CASE STUDY KLEENOIL OIL RECLAMATION AT TRIVENI EFW BELFAST

BACKGROUND

Triveni installed 5 MW and 10 MW turbines at their energy-from-waste (EFW) site in Belfast. Following hydraulic system flushing, the turbines required oil reclamation to NAS 6 cleanliness standards before reliable operation could begin. Contaminated turbine oil can lead to: Premature wear of bearings and hydraulic components. System inefficiency and overheating.

Unexpected downtime and higher maintenance costs. Increased oil disposal and replacement requirements.

To address these risks, Triveni engaged Kleenoil to reclaim the oil on both turbines over a 4-day period .

THE CHALLENGE

Initial contamination levels exceeded acceptable limits (22/20/14 ISO codes). Agitation of tanks released significant contamination back into circulation (up to 23/22/18).

Project required achieving NAS 6 or better within a tight timeframe. Large oil volumes in two turbine systems (5 MW and 10 MW) . Need to minimize disruption and avoid unnecessary oil disposal.

KLEENOIL’S SOLUTION

Kleenoil deployed mobile bypass filtration rigs:

MS4 Unit

MS6 Unit

o 4 filter vessels o 240V Roto MM pump o Flowrate: 550–750 L/hr

o 6 filter vessels o 240V Roto ML pump o Flowrate: 1200–1500 L/hr

Work Plan (4-Day Timeline) Day 1: Site induction → MS4 rig installed on 10 MW turbine → baseline samples collected. Day 2: MS4 moved to 5 MW turbine; MS6 installed on 10 MW → samples taken. Day 3: Rigs fitted with 1 micron filters → tanks agitated → dirty filter photos recorded (Appendix A & B) → samples taken → particle counter confirmed NAS 6 achieved on 10 MW. Day 4: Continued circulation → 400L oil transferred to 10 MW turbine → final samples from both tanks confirmed NAS 5–6 cleanliness.

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RESULTS ACHIEVED

5 MW Turbine Oil polished from 22/20/14 → 19/17/13 (NAS 5) . Tank agitation temporarily raised contamination to 23/22/18 , but filtration restored cleanliness within 12 hours. Final particle counter reading: NAS 5 , exceeding the NAS 6 requirement. 10 MW Turbine Oil improved from 22/20/15 → 21/18/13 (NAS 6) . Independent particle counter confirmed final condition at NAS 6 . Independent Oil Analysis Laboratory results (Appendices C–E) confirmed reclaimed oil quality exceeded Triveni’s operational requirements. The “new” turbine oil analysis also highlighted that reclaimed oil was as clean or cleaner than new oil delivered to site .

SUSTAINABILITY BENEFITS

Extended Oil Life: Instead of disposal, thousands of litres of turbine oil were reclaimed and reused. Reduced Environmental Impact: Avoided waste oil handling and reduced carbon footprint from manufacturing and transporting replacement oil. Lower Operating Costs: Eliminated the expense of a full oil replacement. Resource Efficiency: Demonstrated Kleenoil’s ability to make used oil “better than new” in practical turbine applications.

VISUAL EVIDENCE

Dirty vs. Clean Filters: Photos in Appendices A & B show heavily contaminated filters (darkened, loaded with particulates) compared to new and cleaned filters. Particle Counter Readings: Screenshots confirm NAS 5 and NAS 6 achieved during site operation. Oil Analysis Graphs: Trend charts from Appendices C–E confirm progressive improvement in cleanliness.

KEY TAKEAWAYS

Kleenoil reclaimed oil to NAS 5–6 , exceeding project requirements. Achieved cleanliness levels superior to new oil delivered to site. Demonstrated that turbine oil need not be discarded — it can be reclaimed, reused and improved. Delivered substantial cost savings and sustainability benefits for Triveni.

CONCLUSION

This project at Triveni EFW Belfast highlights Kleenoil’s ability to deliver fast, measurable, and sustainable improvements in turbine oil cleanliness. Over four days, oil in both 5 MW and 10 MW turbines was successfully reclaimed to NAS 5–6 , avoiding costly oil disposal and meeting the stringent standards required for reliable turbine operation. Kleenoil’s bypass filtration technology not only reduces costs but also supports the longterm sustainability goals of the power generation sector , ensuring cleaner oil, longer equipment life, and a reduced environmental footprint.

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CASE STUDY ROTHEN GROUP - CANAL & RIVER WEED-CUTTING FLEET HYDRAULIC OIL PROTECTION WITH KLEENOIL

WHO IS THE ROTHEN GROUP

Located at Mancetter Wharf, Warwickshire, CV9 2RD , The Rothen Group Ltd specialise in: Waterway contracting & maintenance — work on canals, rivers, and lakes in the UK. Projects include dredging, lock and bank maintenance, marina/silt management, river & canal restoration. Marine plant & workboat hire — providing craft such as crane-boats, powered and non powered vessels, pontoon/digger hoppers, reed/weed boats, and other specialist marine equipment for hire. Civil engineering & maritime infrastructure — piling, piling repairs, access & utilities, ecology related work, marinas etc. They combine practical marine/contracting experience with environmental / ecological awareness (e.g. restoration work, reed ‐ weed management).

WHY THEY MATTER / WHAT THEY’RE GOOD AT

They provide niche but essential services that keep the UK’s inland waterways functioning safely. They both own and hire out specialist equipment and workboats — meaning they have a vested interest in maintaining high standards of equipment reliability. Because much of their work is marine / hydraulic / water ‐ exposed, equipment is exposed to moisture, silt, bio ‐ growth etc. This makes proper filtration, maintenance, and equipment protection especially important.

BACKGROUND

A specialist fleet of Conver weed-cutting boats operates across England’s canals and rivers, working up to 9 months of the year to maintain waterways. In addition to these vessels, shallow-drafted tugs and crane boats are also in continuous operation, all relying heavily on hydraulic systems. To protect these critical assets, the fleet operator has adopted Kleenoil SDU9788KU85 bypass hydraulic filtration units across the fleet.

THE CHALLENGE

The vessels run on bio hydraulic oil , which presents unique challenges: Bio oils naturally carry a small amount of moisture content . Condensation in hydraulic tanks, especially in marine environments, adds further water load. o o o o o Even with new, filtered oil at fill-up, contamination quickly builds during operation — as seen in the heavily loaded filter removed from the 12-month-old refurbished vessel, Wey . Moisture and particulate contamination in hydraulics cause: Accelerated wear of pumps, motors, and valves. Sludge formation, blocked filters, and system downtime. Reduced oil life and higher disposal costs.

KLEENOIL’S SOLUTION

Installation of the Kleenoil SDU9788KU85 bypass filtration unit on all hydraulic systems across the fleet. Regular cartridge changes scheduled during vessel servicing cycles. Filtration designed to: Continuously remove water and particulate down to 1 micron. Keep bio oil clean and dry in service. Protect system components from moisture-driven wear and corrosion. o o o

RESULTS ACHIEVED

Visual inspection of filters from the Wey demonstrated the level of contamination captured within the 12 months — confirming the system’s role in protecting the oil and components. Despite operating on bio oil (more moisture-prone than mineral oil), hydraulic oil has remained in good working condition between filter changes. System reliability improved, with reduced downtime for unplanned maintenance. Oil life extended, reducing the need for frequent full reservoir drain-and-replace cycles.

BENEFITS

Extended Oil Life – Bio oil maintained in service for longer, with stable performance. Reduced Moisture Issues – Bypass filters continuously remove water introduced by condensation and bio oil’s natural absorption. Lower Maintenance Costs – Cartridge swaps are quick and predictable, avoiding costly unplanned downtime. Asset Protection – Pumps, valves, and cylinders safeguarded from wear and corrosion. Fleet-Wide Standardisation – Same Kleenoil unit now being fitted on weed cutters, shallow drafted tugs, and crane boats.

CONCLUSION

The experience of the canal and river fleet shows that Kleenoil bypass filtration is essential for bio hydraulic oil systems : Even new oil quickly absorbs water and contaminants in marine environments. Kleenoil units continuously remove this contamination, keeping oil “as new” in service. Regular cartridge changes deliver predictable maintenance and protect system health. For marine and hydraulic fleets, Kleenoil offers a proven, practical solution that extends oil life, reduces costs, and increases uptime — ensuring critical assets like weed cutters, tugs, and crane boats remain in service throughout their demanding working seasons.

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CASE STUDY VOLVO EXCAVATOR WATER CONTAMINATED HYDRAULIC OIL

CUSTOMER BACKGROUND

A Volvo excavator developed severe water contamination in its hydraulic tank (approx. 200 litres). Even after the owner had changed the oil, water trapped in shafts, cylinders, and pipework re blended back into the new oil, leaving it just as wet as before.

THE CHALLENGE

Oil was visibly milky (clear sign of emulsified water). Water content measured ISO 22/21/16 (NAS 12) — far above safe limits. New oil change failed, since residual water continued to contaminate. Owner needed a solution to remove water effectively without damaging components.

KLEENOIL’S SOLUTION

Flow rate: 1000 l/hr. Water removal capacity: 750 ml per cartridge. Multi-stage operation: Cartridges swapped as needed to cope with high contamination. Removed particulate down to 3 microns and all moisture. Kleenoil deployed a 4-vessel MS4 mobile filtration system , supported by a Micromag MM10 magnetic filter to catch ferrous particles. Features of Setup:

RESULTS ACHIEVED

Stage 1 (Before): Oil wet, emulsified; ISO 22/21/16 (NAS 12). Stage 2 (Mid): Noticeable improvement; ISO 21/20/15 (NAS 11). Stage 3 (Completion): Oil dry and clean; ISO 18/16/10 (NAS 6). Final oil quality was better than new oil (typically ISO 18/16/13, NAS 8). Independent lab analysis confirmed no water and minimal wear metals .

STAGE 1- BEFORE CLEANSE-OIL VISUALLY WET

Figure 1 Sample before

Figure 1 Magnet visual

Figure 3 Particle Count reading 15O 22/21/16 (NAS 12)

STAGE 2-MID CLEANSE -A LITTLE IMPROVED

Figure 6 ParticleCount reading (5O 21/20/15 (NAS 11)

Figure 2 Sample mid cleanse with some improvement

Figure 5 Magnet visual some improvement

STAGE 3-COMPLETION- CLEAN & DRY

Figure 7 Samples Before, Mid cleanse, Completion

Figure & Magnetic visual now clear

KEY TAKEAWAY

The MS4 unit successfully restored oil to better-than-new condition in one day , salvaging the hydraulic oil, avoiding repeat failures, and preventing premature wear.

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CASE STUDY HARRIS TG604 BALER

HYDRAULIC TANK WITH 8,000 LITRES OF WATERLOGGED OIL

CUSTOMER BACKGROUND

At a busy metal recycling site, an 8000-litre hydraulic tank on a Harris TG604 baler was accidentally contaminated with 800 litres of water . The baler was critical to production and could not be taken offline.